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Value and what happened
Plant head view
Changes verified
3
of 7 measured, incl. 2 no change, 1 inconclusive
Value by week
Illustrative
VerifiedIndicative
Where the value comes from
| Change | Line | Status | Basis | Per month | Proof |
|---|---|---|---|---|---|
| Shorter cycle on Tool T3 | Line B | Verified R4 | 2.6% more parts per shift × contribution per part | ₹2,14,000 | Evidence |
| Hold pressure 720 bar | Line B | Verified R3 | 0.6 pp less scrap × scrapped part price | ₹1,38,000 | Evidence |
| Jacket flow schedule | Line A | Verified R3 | 3.8% less energy per batch × electricity price | ₹96,000 | Evidence |
| Hold temperature 86 °C trial | Line A | Indicative R2 | Faster batches, if the trial holds; interval includes zero | ₹1,72,000 | Evidence |
| Lot saves from early warnings | Line A | Indicative R2 | Two batches not reworked × rework price; lab results pending | ₹92,000 | Evidence |
Plant-wide context
Line A · Batch mixingBatch 2418 in hold stepTrialLine B · MouldingTool T3 running, 1,840 parts this shiftProposing
Proof ladderR0 1R1 0R2 3R3 2R4 1
What happened recently
20 Oct 14:00Operator B. accepted proposal Cycle time 34.1 to 33.2 sin 0 min
20 Oct 10:53Shift lead A. declined proposal Melt temperature 236 to 232 °C3 h ago
20 Oct 07:46Plant head A. signed trial order Hold temperature trial, Line A6 h ago
20 Oct 04:39Operator C. pressed stop Hold temperature trial, Line A9 h ago
20 Oct 01:32Quality head A. confirmed lot link Lot 329612 h ago
19 Oct 22:25Quality head A. sent correction Raise agitator speed for lot 330716 h ago
19 Oct 19:18Process engineer A. narrowed limit Hold temperature window, Line A19 h ago