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Current settings inside the signed band, and the next proposal.
Plant head view
Line A · Batch mixingLine B · MouldingGrade A-12 · Batch 2418 in hold stepTrial
Process agent·Line A·Mixer M1·Agitator speed 150 to 158 rpm·13:20StayNeeds a decisionexpires in 3 h

Raise agitator speed from 150 to 158 rpm

Torque at the end of the hold step is 6% above the grade's best batches, which tracks with high viscosity in the last four batches.

Expected result
ModelledViscosity2490 mPa·s90% interval 2430 to 2560
Spec 2380 to 2600 mPa·s (dashed). Driven by End-of-hold torque, Charge mass, Jacket inlet temperature.
Why this confidence
Method
Optimiser opt 2.4.1; band from the model of the machine; weakest input modelled
Model fit
Accepted, four checks passed
Safety filter
Passed: Inside narrowed band 130 to 170 rpm; Seal temperature margin held
Evidence
EV-A-1188, EV-A-1191
Limits
Agitator speed150 rpmto 158 rpm
120130 to 170 narrowed180
Signed by Plant head A. · 9 SeptStamped narrowingNowProposed
If stoppedStop keeps 158 rpm for this batch and writes nothing new.
NoticedProposedWaitingstayMeasuringVerdictHolding

Current settings

Hold temperature86 °C
7880 to 90 narrowed92
Signed by Plant head A. · 9 Sept · hatched: Stamped narrowing
Trialwritten 3 h ago
Hold time55 min
4070
Signed by Plant head A. · 9 Sept
Staywritten 6 d ago
Agitator speed150 rpm
120130 to 170 narrowed180
Signed by Plant head A. · 9 Sept · hatched: Stamped narrowing
Staywritten 6 d ago

Trial running

Hold temperature 84 to 86 °C on Grade A-12
10 of 16 batches done · restore target 84 °C
Stop restores the checked prior value from the next batch. If restore fails the line goes recommend-only.

This shift

Batches today
7
Right first time
91.4%
Energy per batch
412kWh

Recent writes

Batch 241984 °C · priorWritten
Batch 241886 °C · proposalWritten
Batch 241784 °C · priorWritten
Batch 241686 °C · proposalWritten
Batch 241584 °C · priorWritten
Batch 241486 °C · proposalWritten