Connected
Plant

Plant map

2 lines in process order. Grey when normal; colour only when something is abnormal or on trial.
Line B · Parts this shift1,840Line B · Scrap rate3.2 %Line B · Cycle time33.6 s
FlowGridOnly items needing attention (6)ActWatchTrialNo mark: normalSigned bandIllustrative
Line A · Batch mixingGrade A-12TrialBatches today 7Right first time 91.4 %Energy per batch 412 kWh
Charge hopper1197kgCharge mass
Mixer M1149rpmAgitator speed2 open · lateJacket loop87.0 °C
Hold tank H1Trialalso watch55.0minHold time
Discharge pump2.33barDischarge pressure
Line B · MouldingHousing B-40ProposingParts this shift 1,840Scrap rate 3.2 %Cycle time 33.6 s
Resin dryer-40.7°CDew point
Press P3236°CMelt temperature2 open
Tool T361.4°CTool temperature
Take-out robotWatch2.77sTake-out timeVision check47.9 gWatch

Needs attention

6 assets
Needs attention
AssetStatusWhyOpen decisions
Mixer M1Line ANormalDecision waiting2
Jacket loopLine A · on Mixer M1NormalDecision waiting1
Hold tank H1Line ATrialViscosity drifting up, +38 mPa·s over 9 batches; Hold temperature on trial at 86 °C
Press P3Line BNormalDecision waiting2
Take-out robotLine BNormal
Vision checkLine B · on Take-out robotWatchPart weight drifting down, -0.12 g over 3 shift runs

Running settings on all lines

Written inside signed limits
Running settings
SettingValueBandModeWritten
Hold temperatureLine A86 °C80 to 90Trial3 h ago
Hold timeLine A55 min40 to 70Stay6 d ago
Agitator speedLine A150 rpm130 to 170Stay6 d ago
Melt temperatureLine B236 °C225 to 248Stay9 d ago
Hold pressureLine B720 bar640 to 820Stay9 d ago
Cycle timeLine B33.2 s30 to 38Stay5 h ago

Vision check

Line B · on Take-out robot
Watch
  • Part weight drifting down, -0.12 g over 3 shift runs
Explore asset
Tags
TagTrendLast
Part weightno signed band47.9 gWatch
Reject countno signed band3.00 parts

Running settings

Line B; none on this asset
Melt temperature236 °C · band 225 to 248Stay
Hold pressure720 bar · band 640 to 820Stay
Cycle time33.2 s · band 30 to 38Stay

Last 3 events

Line B
  • 12:50Hold pressure proposal on Press P3
  • 12:00Melt temperature proposal for resin lot R-77
  • 09:00Cycle time 33.2 s accepted by Operator B. under standing approval

Since this morning

  • 13:20Agitator speed proposal on Mixer M1Line A
  • 12:50Hold pressure proposal on Press P3Line B
  • 12:30Lot 3307 flagged at risk on viscosityLine A
  • 12:00Melt temperature proposal for resin lot R-77Line B
  • 11:00Batch 2417 written at 86 °C (trial arm B)Line A
  • 09:45Lab results late from the lab system; 4 lots unanchoredLine A