Connected
Activity

This week

Week 43, 14 to 20 Oct. What the agent achieved, what people decided and what it will do next. Compared with week 42.
WeekMonth
Why the numbers moved

Scrap fell on Line B mostly because cycle time 33.2 s held through two resin lot changes, and the night shift's material wait was tagged so it no longer hid the gain. Line A improved because slow batches were caught while they ran. Energy per batch moved less than modelled: the jacket inlet sensor may be stuck, so that number is Estimated until someone checks.

Next, the agent will focus on
  1. Finish onboarding Housing B-52 (step 3 of 5)
  2. Bring the MPC layer on Press P3 to a trial draft
  3. Get the four proposals left on the table decided
Scrap rate, Line B
3.2%
Measuredfrom 3.6%
Right first time, Line A
91.4%
Measuredfrom 89.8%
Energy per batch, Line A
412 kWh
Estimatedfrom 421 kWh
Lots caught early
4
Measuredbefore discharge

Actions and their results

6 accepted · 2 declined with a reason · 1 expired
Cycle time 33.2 s on Tool T3Operator B. · 2.1 to 3.0% more partsVerified
Hold time 57 min for slow batch 2418Standing approval · viscosity 2460 to 2540 mPa·sIndicative
Correction from Quality on lot 3307Process engineer A. · result after 6 lotsMeasuring

Questions answered, and what they changed

7 of 9 answered
Questions
Resin for Housing B-52 set to PA66-GF30, source: operator. Settings borrowed from Housing B-40 and B-44.New part material · Operator B. said "Yes, PA66-GF30 (photo of the bag label)" · 25 h ago
Line pack mode rule now treats agitator off above 65 °C after a discharge as changeover.Mode label · Operator A. said "Changeover" · 5 h ago
Night runs kept and tagged as a material wait. Line B model refit queued.Shift context · Shift lead A. said "Waited for material, resin dryer was late" · 6 h ago
Lot 7731 predicted weight lowered to 47.9 to 48.3 g. Sampling rule for Line B now asks for a mid-run part.Lab sample · Quality head A. said "Start of the run" · 28 h ago

What the agent learned

4 new rules, memories and refits
  • Answer usedAgitator off above 65 °C after a discharge means changeover on Line A.Operator A. answered a question · 20 Oct · In use
  • Decline reasonDo not propose melt temperature changes in the first hour after a resin lot change.Shift lead A. declined a proposal with a reason · 19 Oct · In shadow, waiting for the process engineer to promote
  • MemoryHousing B-52 uses PA66-GF30, same bag as Housing B-40.Operator B. sent a photo · 19 Oct · Saved to plant memory
  • Model refitLine B model refitted after the night shift material wait was tagged.Shift lead A. answered a question · 17 Oct · Fit accepted
  • PlaybookAfter a cooling water changeover, check the jacket inlet before the next hold step.3 accepted hold-time changes · 15 Oct · Promoted by Process engineer A.

Left on the table

4 undecided
Start Grade A-14 from its own best batchesLine A · waiting 5 days · Opened once by Shift lead A., 4 days ago0.5 batchesreworked per weekUnassigned
Take-out time 0.4 s shorter on the robotLine B · waiting 9 days · Not opened since it was raised560 partsnot made per weekUnassigned
Resin dryer dew point -40 to -35 °C on dry daysLine B · waiting 12 days · Assigned to Process engineer A., not opened420 kWhextra per weekPeProcess engineer A.
Jacket setpoint 1 °C lower during the hold stepLine A · waiting 7 days · Opened by Operator C., no decision310 kWhextra per weekUnassigned

By line

Line A · Batch mixingRight first time 91.4%Line B · MouldingScrap rate 3.2%

Value at the plant's prices is on the Owner view of Home.